Aircraft Seat Component | 5:32 minutes
A combination of insert tools and solid carbide end mills machine an aluminum part from a solid block. One insert tool performs both face milling and rough contour operations. Solid carbide tools perform a combination of roughing and finishing operations.

QuickTime (17.2 MB)
Windows Media (18.9 MB)

Cam | 5:38 minutes
A titanium cam is efficiently machined. Insert end mills with rhombic inserts perform rough contour machining and finish pocket milling. Solid carbide end mills that are specifically designed for optimum performance in titanium machine the finished profile.

QuickTime (17.5 MB)
Windows Media (10.4 MB)

Graphite Electrode | 5:37 minutes
A "coat hanger" electrode is rough and finish milled with the combination of diamond-coated inserts, and diamond coated solid carbide tools. Utilizing a coating specifically for use in graphite material, insert tools rough the solid graphite block. Finished geometry is achieved with a 2 flute, inch, ball nosed end mill, at nearly 200 inches per minute.

QuickTime (17.4 MB)
Windows Media (13.0 MB)

Connecting Rod Die | 7:03 minutes
A die is machined from a solid block of D2 material, hardened to 59Rc. A combination of ball nosed and torus solid carbide end mills achieve finish geometry by 3D milling techniques and Emuge solid carbide HPC tools.

QuickTime (21.9 MB)
Windows Media (22.7 MB)

Hard Milling | 5:04 minutes
A threaded mold insert is machined from D@ at 52Rc. The tread is milled from solid stock, while the taper and pocket details are machined with one 5/8 inch Emuge Hard-Cut solid carbide end mill.

QuickTime (15.8 MB)
Windows Media (12.4 MB)

CBN | 2:13 minutes
A tapered interlock (mold component) is machined from solid stock, at 985 SFM, to an impressively fine surface finish.

QuickTime (6.9 MB)
Windows Media (3.4 MB)

HPC | 7:09 minutes
The Emuge Advanced Milling Technology Logo is machined from a solid block of steel with the use of High Productivity Cutting techniques, featuring the Time-S-Cut insert roughing tool, which operates with chip-loads exceeding .050 inches per tooth, and speeds up to 433 inches per minute.

QuickTime (22.1 MB)
Windows Media (23.3 MB)

Tire Mold Cavity | 6:21 minutes
A complex tire mold cavity is machined from solid steel, hardened to 50Rc. The intricate part geometry is obtained with the Time-S-Cut, a rhombic insert end mill. Finished geometry is obtained with our 3/8 and inch "General Purpose" end mills.

QuickTime (19.7 MB)
Windows Media (21.1 MB)

Shrink Master | 2:22 minutes
In just seconds, high-speed steel end mills are quickly and efficiently mounted into, then removed from standard shrink fit tool holders. The process is repeated for solid carbide end mills.

QuickTime (7.3 MB)
Windows Media (8.5 MB)